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HPLC Column Packing Hardware Machine System

HPLC Column Packing Hardware

uHPLCs specialize in providing high-quality HPLC column packing machines designed to meet the precise needs of your chromatography applications. Our machines ensure optimal performance, precision, and reliability, supporting both single and multi-branch column configurations. We offer a range of solutions, from basic setups to complex multi-branch designs, tailored for various HPLC packing needs.

Our HPLC Column Packing Machines Include:

  • Wide Range of Configurations: Options available in One Branch, 3 Branch, and 7 Branch models to suit different packing requirements.
  • High Precision & Efficiency: Designed for consistent and reliable performance in laboratory and industrial settings.
  • Customizable Solutions: Tailored to meet specific packing demands, ensuring the best results for your HPLC applications.
  • Durable & Reliable: Built to provide long-lasting reliability and performance with minimal maintenance.

Whether you’re looking for a simple single-branch system or a sophisticated multi-branch packing machine, uHPLCs has the right solution for your needs.

HPLC Column Packing Hardware Size Option

HPLC Column Packing Hardware Size Option

HPLC Column Packing Hardware Specifications by branch quantity:

Branch
Quantity
Size Option ( ml )Description
1-Branch10 ml, 20 ml, 30 ml, 40 ml, 50 ml, 60 ml, 80 ml, 200 mlSingle branch configuration for simple flow paths in standard columns
3-Branch10 ml, 20 ml, 30 ml, 40 ml, 50 ml, 60 ml, 80 mlThree branch configuration for increased flexibility in flow control
5-Branch10 ml, 20 ml, 30 ml, 40 ml, 50 ml, 60 ml, 80 mlFive branch configuration for complex applications with multiple flow paths
7-Branch10 ml, 20 ml, 30 ml, 40 ml, 50 ml, 60 ml, 80 mlSeven branch configuration for advanced and customized separations

by Packing Volume

Packing
Volume
Size Option ( ml )Description
Large Volume
(70-210 ml)
70 ml, 100 ml, 140 ml, 175 ml, 210 mlLarger volumes for preparative and semi-preparative applications
High Volume
(100-600 ml)
100 ml, 200 ml, 300 ml, 400 ml, 500 ml, 600 mlHigh volume packing for industrial or high-throughput chromatography

HPLC Column Packing Machine

The HPSFM-H-C-00003 column packing machine utilizes compressed air as its power source, offering efficient, electric-free operation. It features a pump-driven pressure system with adjustable output pressure and automatic compensation for pressure fluctuations.

Key Features:

  • Compressed air power source (no electric drive required)
  • Smooth, stepless pressure adjustment via air source pressure control
  • Automatic pressure compensation for leaks or pressure drops
  • Pump frequency control for managing output flow
  • Reliable, efficient pneumatic system for consistent performance
HPLC Column Packing Hardware machine

HPSFM-H-C-00003
HPLC Column Packing Machine

HPLC Column Packing Machine

technical parameters of the HPSFM-H-C-00003 column packing machine:

Technical ParameterSpecification
Output Pressure0-300 MPa (customizable for higher pressures)
Output Flow Rate500 ml/min
Homogenizing Cylinder50 ml (for analytical columns), 1 unit
200 ml (for preparative columns), 1 unit
Related Brackets & ConnectorsSeveral units included, no additional equipment required for column packing
Dimensions (L x W x H)400 x 400 x 700 mm
Weight30 kg

HPLC Column Packing Machine DATA Sheet

ParameterValue
Pressurizing MediumSolvent, Emulsion, Water
Drive Air Pressure Range0.2 MPa ~ 0.7 MPa
Low Pressure Gauge Range0 ~ 1.6 MPa
Maximum Operating Pressure72 MPa
Pre-Pressurization Filtration Accuracy15 µm
Ambient and Compressed Air Temperature Range-10 ~ 50°C
High-Pressure Ports1 port
Drive Air ConsumptionINm³/min @ 6.9 bara
High-Pressure Gauge Range0 ~ 100 MPa
Equipment Dimensions500 x 550 x 570
UsageSuitable for indoor conditions
Flow Rate0.48 L/min
Compressed Air Quality RequirementsFiltration Precision: W40µm; Dew Point at Normal Pressure: ≤ 3°C; Dew Point at Normal Pressure: W3°C;

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Main Features :

Main Features of HPLC Column Packing Hardware / HPLC Column Packing Station:

  • Versatile Configurations: Available in One Branch, 3 Branch, and 7 Branch options to accommodate various column packing requirements.
  • High Precision: Engineered for accuracy, ensuring consistent and reproducible column packing results every time.
  • Robust Construction: Built with high-quality, durable materials to withstand rigorous use and provide long-lasting performance.
  • User-Friendly Interface: Intuitive controls and an easy-to-use interface streamline the packing process, making it accessible for operators of all experience levels.
  • Customizable Options: Tailored solutions are available to meet specific packing needs and preferences, ensuring optimal performance for diverse applications.
  • Efficient Operation: Designed for optimal performance, reducing packing time and enhancing productivity while maintaining high-quality results.
  • Advanced Technology: Incorporates the latest technological advancements to improve the efficiency and precision of the column packing process.
  • Safety Features: Equipped with safety mechanisms to protect operators and ensure safe operation throughout the packing process.
  • Comprehensive Support: Backed by expert technical support and service to ensure smooth operation, maintenance, and troubleshooting.

Choose uHPLCs HPLC Column Packing Machine / HPLC Column Packing Station for a reliable, efficient, and precise solution to your column packing needs. Contact us by email sales@uhplcs.com now. 

1. Hassle-Free
Before & After Servic

2. Quality Management Test Before Mass Manufacture

3. Rigorous Production Process

How to Choose Right HPLC Column Packing Hardware

Selecting the appropriate HPLC column packing hardware is crucial for achieving optimal performance and reliable results in your chromatographic applications. Here are some key factors to consider when choosing the right hardware:

1.Application Requirements:

Determine the specific application and type of analysis you will be performing. Different applications may require different types of packing materials and column configurations.

2.Column Size and Configuration:

Consider the column dimensions (length, diameter) that best fit your needs. Choose from single or multi-branch configurations (One Branch, 3 Branch, 7 Branch) based on your sample throughput and workflow requirements.

3.Material Compatibility:

Ensure the packing hardware is compatible with the chemicals and solvents used in your analysis. Stainless steel, PEEK, and titanium are common materials with varying levels of chemical resistance.

4.Particle Size and Pore Size:

Select the appropriate particle size and pore size of the packing material based on the resolution, efficiency, and speed required for your analysis.

5.Pressure Rating:

Check the pressure rating of the hardware to ensure it can withstand the operating pressures of your HPLC system. 

High-pressure systems may require reinforced or specialized hardware.

6.Ease of Use and Maintenance:

Look for user-friendly designs that simplify the packing process and allow for easy maintenance and cleaning. 

Features such as quick-connect fittings and modular components can enhance usability.

7.Brand and Quality:

Choose reputable brands known for their high-quality and reliable products. 

Investing in quality hardware can reduce downtime and improve the longevity of your HPLC columns.

8.Cost Considerations:

Balance the cost of the hardware with its performance and durability. 

While budget constraints are important, choosing the cheapest option may not always provide the best results.

9.Technical Support and Service:

Consider the level of technical support and service provided by the manufacturer. 

Access to expert advice and assistance can be invaluable in optimizing your HPLC system.

10.Future Expansion:

Think about potential future needs and ensure the hardware you choose can accommodate any expansions or upgrades to your system.

By carefully evaluating these factors, you can select the right HPLC column packing hardware that meets 

your specific needs and enhances the performance of your chromatographic analyses.

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Why Use HPLC Column Packing Hardware

There are two main reasons why HPLC column packing hardware is essential:

  1. To contain the stationary phase: The stationary phase is the packing material inside the column that interacts with the sample components to achieve separation. The column hardware needs to be strong enough to withstand the pressure used in HPLC and prevent the packing material from leaking out.

  2. To create a controlled flow path: The hardware needs to be designed to minimize the volume the mobile phase (solvent) and sample occupy outside the packing material. This is crucial for efficient separation and minimizing band broadening, which can affect the resolution of the separated components.

Here are some additional points also you should consider:

  • Material selection: Stainless steel is the most common material for HPLC column hardware due to its high-pressure tolerance. However, for specific applications requiring inertness, PEEK (a plastic) or glass columns might be used.
  • Leak-proof design: The fittings and frits (porous discs) used in the hardware ensure a leak-free seal between the column body and the tubing while allowing the mobile phase to flow through.
  • Minimal dead volume: Dead volume refers to any space outside the packing material where the mobile phase can reside. Minimizing dead volume is important for achieving sharp peaks and efficient separations.

Overall, HPLC column packing hardware plays a critical role in ensuring the proper functioning and performance of HPLC separations.

What HPLC Column can use HPLC Column Packing Hardware ?

HPLC column packing hardware can be used for a variety of HPLC columns, depending on the type of packing material and the specific application. Here are some examples of HPLC columns that can utilize column packing hardware:

HPLC Column Packing Hardware Size Option

HPLC Column Packing Hardware Size Option

1.Reversed-Phase Columns (e.g., C18, C8)

*These columns are widely used for separating non-polar to moderately polar compounds.

*Commonly packed with silica-based particles modified with octadecyl (C18) or octyl (C8) groups.

2.Normal-Phase Columns

*Used for separating polar compounds.

*Typically packed with unmodified silica or alumina particles.

3.Size Exclusion Chromatography (SEC) Columns

*Designed for separating molecules based on their size.

*Often packed with porous silica or polymer beads.

4.Ion-Exchange Columns

*Used for separating charged molecules like proteins, peptides, and nucleotides.

*Packed with resin materials that carry charged groups (e.g., sulfonic acid for cation exchange or quaternary amine for anion exchange).

5.Affinity Columns

*Employed for purifying specific molecules from complex mixtures based on biological interactions.

*Packed with materials that have ligands specific to the target molecule.

6.Chiral Columns

*Used for separating enantiomers.

*Packed with chiral stationary phases that can differentiate between the two enantiomers.

So When you select HPLC column packing hardware, it is crucial to match the hardware to the type of packing material and the specific chromatographic application. This ensures optimal performance and longevity of the HPLC column.

Frequently Asked Questions

HPLC column packing hardware consists of several key components that work together to securely hold the stationary phase within the column:

  • Column Tube: This is the heart of the hardware, typically made from high-pressure-resistant stainless steel. It comes in various diameters (inner diameter, ID) and lengths, commonly ranging from 2.1 mm to 10 mm ID and 50 mm to 300 mm in length. The choice of diameter and length depends on the desired separation efficiency, flow rate, and sample amount.
  • Frits: These are porous discs positioned at each end of the column tube. They prevent the stationary phase particles from escaping while allowing the mobile phase to flow through. Frits come in different materials like stainless steel or polyetheretherketone (PEEK) and various pore sizes to match the stationary phase particle size and minimize unwanted interactions.
  • Fittings: These are leak-proof connectors that allow the column to be securely attached to the HPLC system. They are usually finger-tight or wrench-tightened compression fittings made from biocompatible materials like stainless steel or PEEK.
  • Compatibility: Ensure the hardware is compatible with the chosen stationary phase and mobile phase solvents. Some materials like PEEK offer wider solvent compatibility compared to stainless steel.
  • Pressure Rating: Select hardware with a pressure rating exceeding the maximum pressure your HPLC system operates at for safe and reliable performance.
  • Column Dimensions: Choose the appropriate column diameter and length based on your separation requirements. Smaller diameter columns offer higher resolution but lower flow rates, while larger diameters provide faster analysis but potentially lower resolution.
  • Dead Volume: Minimize dead volume within the hardware to maintain peak sharpness. Look for fittings with minimal internal volume and proper frit selection to avoid unnecessary band broadening.
  • Ease of Use: Consider user-friendly features like finger-tight fittings or pre-assembled hardware for ease of operation.
  • Cleaning: Regularly clean the column hardware with appropriate solvents to remove residual sample components that could affect subsequent separations. Follow manufacturer recommendations for cleaning procedures specific to the materials used.
  • Inspection: Periodically inspect the column for leaks, signs of wear, or damage to the frits. Replace any damaged components to ensure optimal performance and avoid potential contamination.
  • Storage: When not in use, store the column hardware with the end caps securely fastened to prevent dust or contamination. Consider storing filled columns in a solvent compatible with the stationary phase to maintain its integrity.

There are two main types of HPLC column packing machines: slurry packing and pressure packing.

  • Slurry packing: In this method, the stationary phase particles are suspended in a solvent (slurry) within a reservoir. The machine applies pressure to the slurry, forcing it through the column tube and onto the frit at the bottom. The packing process continues until the desired column bed length is achieved.
  • Pressure packing: This method employs a dry packing technique. The stationary phase particles are loaded into the column, and the machine applies high pressure directly to the packing material to compress it into a dense bed.
  • Reproducibility: Packing machines ensure consistent and reproducible packing density throughout the column length, leading to reliable and predictable separation results.
  • Efficiency: Compared to manual packing methods, machines offer faster and more efficient packing, saving time and effort.
  • Performance: Proper packing is critical for optimal column performance. Machines achieve a denser and more uniform packing, leading to improved resolution, peak symmetry, and column efficiency.
  • Safety: Machines eliminate the risk of exposure to hazardous solvents during the packing process.

Temperature fluctuations can significantly impact chromatographic performance. The viscosity of the mobile phase and the interaction between the stationary phase and analytes are temperature-dependent. Maintaining a constant temperature within the column station ensures optimal separation efficiency, retention times, and peak shapes

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